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Custom Software Engineering Lead

Accenture · Bengaluru, India

About this role

The Custom Software Engineering Lead (IT/OT – Industrial AI – Connectivity Lead) will own the technical direction and architecture of custom software solutions, focusing on Industrial AI and IT/OT convergence. The role involves leading teams through design and delivery for Smart Manufacturing, Connected Factory, and Digital Twin programs across sectors like Automotive, Aerospace, CPG, and Life Sciences. Responsibilities include defining reference architectures for OT/IT integration, designing industrial data pipelines, and implementing Industrial AI use cases such as predictive maintenance and anomaly detection. The lead will govern architecture, integration, and DevSecOps/MLOps, while managing client engagements and technical workshops. Required qualifications include 8+ years of experience in industrial IT/OT, manufacturing connectivity, and Industrial AI, along with a Bachelor's or Master's degree in a relevant engineering discipline. Candidates must possess deep knowledge of OT systems (PLC, DCS, SCADA), industrial protocols (OPC UA, MQTT), and cybersecurity frameworks (IEC 62443). Preferred qualifications include certifications in cloud architecture, cybersecurity, or industrial automation. The role requires willingness to travel internationally and to client manufacturing sites.

For full details about this role, click “Apply on company site” to view the employer’s original posting.

Skills for this role

Industrial AIIT/OT ConvergenceEdge ComputingIndustrial ConnectivityOPC UAMQTTSparkplug BModbus TCPEtherNet/IPPROFINETREST APIsPredictive MaintenanceAnomaly DetectionComputer VisionDigital TwinMES/MOMUnified NamespaceOT CybersecurityPythonSQLKubernetesDockerKafkaData EngineeringMLOps

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Get interview-ready for this role

A focused preparation guide, built around this job’s responsibilities and requirements.

✦ AI-generated guide
Preparation suggestions, not the employer’s actual interview questions. Always check the original posting for current requirements.
01

Understand the role

What matters most

  • IT/OT Convergence Architecture

    The primary mandate is to bridge the gap between operational technology (OT) systems like PLCs, SCADA, and DCS with enterprise IT and cloud platforms. You must be prepared to define reference architectures that ensure secure, high-availability data flow from the factory floor to MES/MOM and ERP systems while maintaining strict adherence to ISA-95 and Purdue model standards.

  • Industrial AI and Data Pipeline Governance

    You are responsible for the end-to-end design of industrial data pipelines, including contextualization, semantic modeling, and the implementation of Unified Namespace concepts. This requires balancing the technical requirements of real-time time-series data processing with the deployment of AI use cases like predictive maintenance and anomaly detection.

  • OT Cybersecurity and Resilient Design

    A critical priority is embedding security into industrial architectures. You must demonstrate expertise in IEC 62443 frameworks, including network segmentation, zone/conduit design, and zero-trust principles to protect critical manufacturing infrastructure from cyber threats without disrupting production availability.

  • Technical Leadership and Client Engagement

    Beyond architecture, you must lead multidisciplinary teams and manage client stakeholders. This involves facilitating technical workshops, conducting site assessments, and translating complex manufacturing challenges into actionable proposals, RFP responses, and scalable deployment patterns.

Likely challenges to think through

  • Brownfield Integration Complexity

    Integrating modern AI and cloud-native solutions into legacy brownfield environments often involves dealing with proprietary protocols and outdated hardware. Prepare by highlighting your experience in assessing existing OT environments and designing transition architectures that minimize downtime while modernizing connectivity.

  • Balancing Edge Autonomy with Cloud Centralization

    Designing for edge computing requires a trade-off between local processing for low-latency control and cloud-based analytics for global insights. Be ready to discuss how you manage containerized workloads (Kubernetes/Docker) at the edge while ensuring data quality and model performance monitoring across distributed manufacturing sites.

  • Cross-Functional Stakeholder Alignment

    The role requires coordinating between OT engineers, IT security teams, and business stakeholders who often have conflicting priorities regarding system access and uptime. Prepare by providing examples of how you have facilitated consensus during technical design reviews or vendor evaluations in high-stakes industrial settings.

03

Practice your answers

Technical practice

IT/OT Convergence Architecture

What to coverExplain how you would design a reference architecture that bridges OT systems like PLCs and SCADA with enterprise cloud platforms. Focus on the Purdue Model/ISA-95 layers, data contextualization, and how to maintain secure communication between these distinct environments.

Industrial Connectivity Protocols

What to coverCompare the use cases for OPC UA, MQTT (with Sparkplug B), and Modbus TCP in a smart manufacturing environment. Discuss how you select the appropriate protocol based on requirements for real-time performance, bandwidth constraints, and interoperability.

OT Cybersecurity Frameworks

What to coverHow do you apply IEC 62443 standards to a brownfield manufacturing site? Address strategies for network segmentation, zone and conduit definitions, and managing secure remote access while minimizing operational disruption.

Industrial Data Pipelines and Unified Namespace

What to coverDescribe the role of a Unified Namespace (UNS) in an industrial data architecture. Explain how you would structure data pipelines to ensure time-series data from historians is properly contextualized for downstream AI and analytics consumption.

Edge AI and MLOps

What to coverWhat are the specific challenges of deploying and monitoring AI models at the industrial edge compared to traditional cloud environments? Discuss your approach to MLOps, including model retraining, versioning, and ensuring performance in resource-constrained factory settings.

Digital Twin Implementation

What to coverHow do you define the scope and data requirements for a Digital Twin in a manufacturing context? Explain how you integrate data from MES/MOM, ERP, and real-time sensor streams to create a functional virtual representation of a physical asset.

Predictive Maintenance Strategy

What to coverWalk through the end-to-end process of implementing a predictive maintenance use case. Cover data acquisition from vibration or thermal sensors, feature engineering, model selection for anomaly detection, and the integration of alerts into existing maintenance workflows.

High-Availability Industrial Networks

What to coverWhat design principles do you follow to ensure high availability in industrial networks? Discuss the role of redundancy, time synchronization (PTP/NTP), and managed switching in preventing downtime for critical manufacturing processes.

Behavioural practice

Managing Technical Stakeholders

What to coverDescribe a situation where you had to align diverse stakeholders—such as OT plant managers and IT cloud architects—on a complex technical direction. How did you facilitate the workshop or discussion to reach a consensus on the architecture?

Leading Through Technical Ambiguity

What to coverProvide an example of a project where you had to assess a brownfield environment with limited documentation. How did you perform the site assessment and define a transition architecture that met business objectives without disrupting production?

Handling Project Risks and Delivery

What to coverTell me about a time you identified a significant technical risk during the delivery of a smart manufacturing solution. What actions did you take to mitigate the risk, and how did you communicate the impact to the client?

Driving Business Value from AI

What to coverShare an experience where you had to translate a client's manufacturing pain point into a concrete Industrial AI solution. How did you measure the success of the implementation in terms of business outcomes like downtime reduction or energy efficiency?

02

Sharpen your knowledge

Topics to prepare

  • IT/OT Convergence and ISA-95 Architecture

    Review the Purdue Model and ISA-95 standards for integrating enterprise IT systems with plant-floor OT systems. Exercise: Draft a reference architecture diagram showing how data flows from a PLC/SCADA layer through a DMZ into an enterprise cloud environment, ensuring proper network segmentation and security zones.

  • Industrial Cybersecurity Frameworks (IEC 62443)

    Study the IEC 62443 standard for industrial automation and control systems security. Exercise: Create a checklist for a 'secure-by-design' assessment of a manufacturing site, focusing on zones and conduits, remote access controls, and vulnerability management for legacy OT assets.

  • Unified Namespace (UNS) and Data Contextualization

    Understand the concept of a Unified Namespace as a single source of truth for industrial data. Exercise: Design a semantic model for a production line that maps raw time-series data from sensors to business-relevant assets, ensuring metadata consistency across MES and ERP systems.

Skills to revise

  • Industrial Connectivity Protocols (OPC UA, MQTT, Sparkplug B)

    Gain proficiency in configuring industrial gateways and message brokers. Exercise: Set up a small-scale lab using an MQTT broker to ingest simulated sensor data from an OPC UA server, implementing the Sparkplug B specification to ensure interoperability and state management.

  • Industrial AI and MLOps Pipeline Design

    Focus on the lifecycle of AI models in manufacturing, specifically predictive maintenance. Exercise: Design a high-level MLOps pipeline that includes data ingestion from historians, feature engineering for anomaly detection, model deployment to an edge device, and a feedback loop for model retraining based on performance monitoring.

  • Edge Computing and Container Orchestration

    Practice deploying containerized applications to edge environments. Exercise: Create a Dockerfile for a lightweight data processing service and define a Kubernetes manifest to deploy it across a cluster of edge nodes, focusing on resource constraints and high-availability configurations.

04

Your preparation checklist

  • Map IT/OT Reference Architectures

    Prepare a visual walkthrough of a reference architecture that demonstrates how you integrate OT systems (PLC, SCADA, Historians) with enterprise cloud platforms. Focus on your approach to ISA-95/Purdue model segmentation and how you ensure secure data flow using protocols like OPC UA and MQTT.

  • Develop an Industrial AI Use Case Portfolio

    Create a summary of past projects where you implemented Industrial AI, such as predictive maintenance or anomaly detection. Be prepared to explain your data pipeline design, how you handled time-series data contextualization, and the specific business outcomes achieved (e.g., downtime reduction, throughput improvement).

  • Demonstrate OT Cybersecurity Proficiency

    Prepare to discuss your experience applying IEC 62443 or NIST frameworks in manufacturing environments. Focus on how you balance operational availability with security requirements like zone/conduit segmentation, identity management, and secure remote access for third-party vendors.

  • Prepare for Technical Leadership Discussions

    Draft examples of how you have led multidisciplinary teams through the full SDLC in a brownfield manufacturing environment. Highlight your experience in managing technical governance, vendor evaluations, and translating complex manufacturing requirements into actionable RFP/RFI responses.

  • Formulate Strategic Questions for the Interviewer

    Prepare thoughtful questions regarding the company's current approach to Unified Namespace (UNS) implementation, their preferred edge-to-cloud integration patterns, and how they manage MLOps lifecycles for models deployed in high-availability industrial settings.

AI-generated from the job information · Prepared Oct 14, 2026 (UTC)Useful preparation, not a guarantee of eligibility or an offer.

Availability last checked: 18 Oct 2026. Status can change after a check; confirm on the employer’s website. Report an issue · Our checking policy

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